Zhengzhou Yishang Machinery Equipment Co., Ltd.
Zhengzhou Yishang Machinery Equipment Co., Ltd.
Thermoplastic road marking paint production line
Road safety infrastructure requires consistent, high-quality thermoplastic road marking paint that delivers durability, reflectivity, and skid resistance. As global highway networks, urban roads, airports, and parking facilities expand, the demand for automated, high-capacity thermoplastic paint production equipment continues to grow substantially.
Zhengzhou Yishang Machinery introduces its advanced PLC Controlled Fully Automatic Thermoplastic Road Making Paint Mixing Machine with Twin-Auto Packer — a complete Thermoplastic Road Making Paint Mixing Machine Production Line specifically engineered for manufacturing premium white and yellow thermoplastic road marking materials at industrial scale. This fully automated production line integrates intelligent raw material handling, precision batching, high-speed heating mixing, cooling, crushing, sieving, and twin automatic packaging stations into a seamless manufacturing system.
With capacities ranging from 8 to 60 tons per hour, our Thermoplastic Road Making Paint Mixing Machine Plant Machine enables manufacturers to produce consistent, high-quality road marking materials that meet international standards including BS EN 1871, BS EN 1436, AASHTO M249, and ASTM D476. The twin-auto packer system significantly increases packaging efficiency, reducing downtime during bag changes and maximizing production output.
The centralized PLC (Programmable Logic Controller) with HMI (Human-Machine Interface) touchscreen system offers:
One-button start/stop – Entire process from raw material feeding to finished product packaging runs automatically
Multi-recipe storage – Quick changeover between white and yellow formulations
Real-time production monitoring – Live data display for all production parameters
Automatic fault diagnostics – Instant alerts with troubleshooting guidance
Production data logging – Complete records for quality control
Remote access capability – Optional smart factory integration
Unmanned operation – Requires only 2-3 operators per shift for supervision
The twin-automatic packer is a key differentiator of this Thermoplastic Road Making Paint Mixing Machine Plant Machine:
| Feature | Benefit |
|---|---|
| Two independent packing heads | Continuous operation during bag changes |
| ±0.2kg accuracy | Precise 25kg/bag filling |
| 15-20 bags per minute per head | High-speed output |
| Automatic bag sewing station | Ready for palletizing |
| Quick changeover | Between 20kg, 25kg, 30kg bags |
| Dust-free filling | Pulse jet cleaning on each head |
The twin-packer system eliminates production bottlenecks at the packaging stage, ensuring that the high output of the upstream mixing process is fully utilized.
Our Thermoplastic Road Making Paint Mixing Machine Production Line integrates a fully automated process:
Step 1: Raw Material Storage & Handling
Silos for resin, pigment (TiO₂ for white / chrome yellow for yellow), filler, glass beads
Automatic feeding systems with level sensors
Dust collection at all transfer points
Step 2: Automatic Weighing & Batching
PLC-controlled weighing system with ±0.5% accuracy
Micro-dosing for pigments and additives
Recipe storage for multiple formulations
Step 3: High-Speed Heating Mixing
Heavy-duty high-speed heating mixer
Temperature control up to 220°C for resin melting
Uniform dispersion of pigments, fillers, and glass beads
Step 4: Cooling & Solidification
Water-cooled conveyor belt with multiple cooling fans
Rapid temperature reduction for solid sheet formation
Step 5: Crushing & Pulverizing
Coarse crusher for initial size reduction
Fine pulverizer for powder processing to 0-4mm
Step 6: Sieving & Classification
Vibrating sieve system for particle size control
Step 7: Twin-Auto Packaging
Two independent valve bag packing heads
±0.2kg accuracy at 15-20 bags/minute each
Automatic bag sewing and date printing
Optional robotic palletizing
Step 8: Dust Collection System
Pulse jet dust collectors at all dust generation points
Environmental compliance with material recovery
The core of this Thermoplastic Road Making Paint Mixing Machine Plant Machine is the high-intensity heating mixer:
Heavy-duty construction – Designed for continuous 24/7 operation
Temperature range – Up to 220°C for proper resin melting
High shear mixing – Uniform dispersion of all components
Variable speed control – Adjustable for different formulations
Wear-resistant lining – Extended service life
Quick cleaning design – Easy color changeover between white and yellow
| Component | Function | Output Size |
|---|---|---|
| Coarse Crusher | Initial size reduction of cooled sheets | 10-20mm |
| Fine Pulverizer | Final grinding to powder | 0-4mm (adjustable) |
| Vibrating Sieve | Particle size classification | Multiple mesh options |
Fully enclosed production – From raw material intake to finished packaging
Pulse jet dust collectors – Captures particulate matter at all key points
Fume extraction system – Removes volatiles from heating process
Low emissions – Meets international environmental standards
Material recovery system – Reduces waste and improves yield
| Model | Capacity (t/h) | Annual Output (tons) | Mixer Power (kW) | Twin-Packer Speed (bags/min) | Total Power (kW) | Workshop Area | Operators |
|---|---|---|---|---|---|---|---|
| YS-TP-FA-10 | 8-12 | 20,000-30,000 | 45 | 30-40 (total) | 180-220 | 400-600 m² | 2-3 |
| YS-TP-FA-20 | 15-25 | 40,000-60,000 | 75 | 30-40 (total) | 260-320 | 600-900 m² | 2-3 |
| YS-TP-FA-30 | 25-35 | 60,000-85,000 | 90 | 30-40 (total) | 340-420 | 800-1200 m² | 2-3 |
| YS-TP-FA-50 | 40-60 | 100,000-150,000 | 132 | 30-40 (total) | 500-600 | 1000-1500 m² | 3-4 |
Particle size range: 0-4 mm (adjustable)
Heating temperature: 150-220°C
Weighing accuracy: ±0.5%
Packaging accuracy: ±0.2kg per bag
Bag size range: 20kg, 25kg, 30kg (customizable)
Shipping volume: 4-6 × 40HQ containers
| Component | Description |
|---|---|
| Raw material silos | 6-8 units for resin, TiO₂, yellow pigment, CaCO₃, glass beads; level sensors included |
| Automatic weighing system | Independent scales for each material; PLC-controlled ±0.5% accuracy |
| Screw conveyor & bucket elevator | Dust-free material conveying system |
| High-speed heating mixer | Heavy-duty design, 150-220°C, wear-resistant lining |
| Cooling conveyor | Water-cooled belt with multiple cooling fans |
| Coarse crusher | First-stage size reduction |
| Fine pulverizer | Second-stage grinding to 0-4mm |
| Vibrating sieve | Particle size classification |
| Twin-auto valve bag packer | Two independent heads; 15-20 bags/min each; ±0.2kg accuracy |
| Twin bag sewing stations | Automatic sewing and date printing |
| Automatic palletizer (optional) | Robot stacking for finished pallets |
| Pulse dust collector | Multi-filter unit with material recovery |
| PLC control panel | Industrial computer with HMI touchscreen; remote access |
| Centralized electrical cabinet | All control components in one location |
| Material | Function | Typical Proportion |
|---|---|---|
| C5/C9 Petroleum Resin | Binder, adhesion, durability | 15-25% |
| EVA (Ethylene Vinyl Acetate) | Flexibility, impact resistance | 3-8% |
| Paraffin Wax / PE Wax | Flowability, water resistance | 2-5% |
| Titanium Dioxide (TiO₂) | White pigment | 8-12% |
| Chrome Yellow / Iron Yellow | Yellow pigment | 5-10% |
| Calcium Carbonate (CaCO₃) | Filler | 40-55% |
| Glass Beads (coated) | Retro-reflectivity | 18-30% |
| Anti-slip aggregate | Skid resistance | 3-8% |
| UV stabilizer | Prevents fading | 0.5-1% |
| Parameter | White Paint | Yellow Paint |
|---|---|---|
| Luminance factor (β) | ≥75 | ≥45 |
| Softening point | 90-125°C | 90-125°C |
| Drying time | ≤3 minutes | ≤3 minutes |
| Glass bead content | 18-30% | 18-25% |
| Compressive strength | ≥12 MPa | ≥12 MPa |
| Skid resistance (BPN) | ≥50 | ≥50 |
| Feature | Benefit |
|---|---|
| PLC fully automatic control | One-button operation; minimal labor (2-3 operators) |
| Twin-auto packer system | Continuous packaging; no downtime during bag changes |
| ±0.5% weighing accuracy | Consistent product quality |
| ±0.2kg packing accuracy | Precise bag weights; customer satisfaction |
| High-speed heating mixer | 8-60 t/h output; 24/7 continuous operation |
| Two-stage size reduction | 0-4mm particle size control |
| Dual-color capability | Quick changeover between white and yellow |
| Environmental compliance | Pulse dust collectors; low emissions |
| CE/ISO certification | Available upon request |
| End Product | Application Areas |
|---|---|
| White Thermoplastic Paint | Highways, urban roads, crosswalks, stop lines, lane dividers, edge lines, airport runways, parking lots |
| Yellow Thermoplastic Paint | No-passing zones, bus lanes, caution areas, curbs, parking restrictions, construction zones |
Specialized Expertise – Years of experience in thermoplastic road marking paint production equipment
Twin-Packer Advantage – Unique dual-head packaging system for maximum efficiency
PLC Fully Automatic – Advanced control system with remote access capability
Turnkey Solutions – Complete plant design, equipment supply, installation, and training
Formula Support – Basic formulations for white and yellow paint provided
Global Export Experience – CE-certified equipment serving customers worldwide
Factory Direct – Competitive pricing with no middlemen
After-Sales Service – Engineers available for overseas installation and commissioning
One-Year Warranty – Comprehensive coverage on core components
Contact us for a customized quotation!
📞 Tel/WhatsApp/WeChat: +86 15137127837
🌐 Web: www.drymortarmachinery.com
✉ Email: [email protected]
Please inform us of your target annual capacity and color requirements (white, yellow, or both). Our engineering team will design the optimal Thermoplastic Road Making Paint Mixing Machine Production Line for your specific needs, including plant layout design and basic formulations.
Whatsapp:++8615137127837
WechatID:+8615137127837
Email:[email protected]
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++8615137127837
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