Zhengzhou Yishang Machinery Equipment Co., Ltd.
Zhengzhou Yishang Machinery Equipment Co., Ltd.
Thermoplastic road marking paint production line
Highway safety depends on clear, durable, and highly visible road markings that perform under extreme weather conditions, heavy traffic loads, and 24/7 exposure. As global highway networks expand and safety standards become more stringent, the demand for compliant, high-quality thermoplastic road marking paint continues to grow substantially.
Zhengzhou Yishang Machinery introduces its Compliant Fully Automatic Thermoplastic Road Marking Paint Production Line for Highway Marking — a complete manufacturing system specifically engineered for producing premium white and yellow thermoplastic road marking materials that meet international highway standards including BS EN 1871, BS EN 1436, AASHTO M249, and ASTM D476.
This Fully Automatic Thermoplastic Road Marking Paint Production Line integrates intelligent raw material handling, precision batching, high-speed heating mixing, cooling, crushing, sieving, automatic packaging, and dust collection into a seamless manufacturing system. With capacities ranging from 8 to 60 tons per hour, the line enables manufacturers to produce consistent, highway-compliant paint with minimal manual intervention — only 2-4 operators per shift required.
This Fully Automatic Thermoplastic Road Marking Paint Production Line is designed to produce paint that meets or exceeds:
| Standard | Scope | Key Requirements |
|---|---|---|
| BS EN 1871 | European road marking materials | Durability, performance |
| BS EN 1436 | European performance standards | Luminance factor, skid resistance |
| AASHTO M249 | US standard for thermoplastic | Composition, physical properties |
| ASTM D476 | US titanium dioxide standard | Pigment quality |
Highway marking compliance ensures:
Luminance factor: White ≥75, Yellow ≥45
Skid resistance: ≥50 BPN (wet/dry)
Drying time: ≤3 minutes
Compressive strength: ≥12 MPa
Glass bead retention: Excellent retro-reflectivity
The Fully Automatic Thermoplastic Road Marking Paint Production Line is equipped with a centralized PLC and HMI touchscreen system:
One-button start/stop – Entire process from silo to packer runs automatically
Multi-recipe storage – Quick changeover between white and yellow highway formulations
Real-time production monitoring – Live data display for all parameters
Automatic fault diagnostics – Instant alerts with troubleshooting guidance
Production data logging – Complete records for quality certification
Remote access capability – Smart factory integration
| Material Type | Weighing Accuracy | Why It Matters for Highway Marking |
|---|---|---|
| Resin | ±0.5% | Consistent binder content for durability |
| Pigments (TiO₂ / Chrome Yellow) | ±0.5% | Maintains luminance factor (≥75/≥45) |
| Glass beads | ±0.5% | Ensures retro-reflectivity performance |
| Fillers (CaCO₃) | ±1.0% | Consistent density and application |
Step 1: Raw Material Storage & Handling
6-8 silos for resin, TiO₂, chrome yellow, CaCO₃, glass beads
Automatic feeding with level sensors and dust collection
Step 2: Automatic Weighing & Batching
PLC-controlled with ±0.5% accuracy
Micro-dosing for pigments and additives
Recipe storage for highway-grade formulations
Step 3: High-Speed Heating Mixing
Heavy-duty mixer up to 220°C
Uniform dispersion of all components
Ensures consistent softening point (90-125°C)
Step 4: Cooling & Solidification
Water-cooled conveyor belt with fans
Rapid solidification for continuous production
Step 5: Two-Stage Crushing & Pulverizing
Coarse crusher → fine pulverizer
Precise 0-4mm particle size control
Step 6: Sieving & Classification
Vibrating sieve for consistent particle distribution
Step 7: Automatic Packaging
Twin-auto packer: 30-40 bags/minute
25kg/bag standard, ±0.2kg accuracy
Step 8: Dust Collection
Pulse jet collectors at all dust points
Material recovery for reduced waste
| Parameter | Value |
|---|---|
| Production capacity | 8 – 60 tons/hour (customizable) |
| Annual output | 20,000 – 150,000+ tons |
| Workers required | Only 2-4 operators per shift |
| Production cycle | Continuous operation |
| Color changeover time | <30 minutes (white ↔ yellow) |
Fully enclosed production – Minimal dust emission
Pulse jet dust collectors – Captures particulate matter
Fume extraction – Removes volatiles from heating
Material recovery – Reduces waste, improves yield
Low VOC – 100% solids, solvent-free
| Model | Capacity (t/h) | Annual Output (tons) | Mixer Power (kW) | Packing Speed (bags/min) | Total Power (kW) | Workshop Area | Operators |
|---|---|---|---|---|---|---|---|
| YS-HW-FA-10 | 8-12 | 20,000-30,000 | 45 | 30-40 | 180-220 | 400-600 m² | 2-3 |
| YS-HW-FA-20 | 15-25 | 40,000-60,000 | 75 | 30-40 | 260-320 | 600-900 m² | 2-3 |
| YS-HW-FA-30 | 25-35 | 60,000-85,000 | 90 | 30-40 | 340-420 | 800-1200 m² | 3-4 |
| YS-HW-FA-50 | 40-60 | 100,000-150,000 | 132 | 30-40 | 500-600 | 1000-1500 m² | 3-4 |
Particle size range: 0-4 mm (adjustable)
Heating temperature: 150-220°C
Weighing accuracy: ±0.5%
Packaging accuracy: ±0.2kg
Standards compliance: BS EN 1871, BS EN 1436, AASHTO M249
| Component | Description |
|---|---|
| Raw material silos | 6-8 units for resin, TiO₂, chrome yellow, CaCO₃, glass beads; level sensors |
| Automatic weighing system | PLC-controlled with ±0.5% accuracy |
| Screw conveyor & bucket elevator | Dust-free material conveying |
| High-speed heating mixer | Heavy-duty design, 150-220°C, wear-resistant |
| Cooling conveyor | Water-cooled belt with multiple fans |
| Coarse crusher | First-stage size reduction |
| Fine pulverizer | Second-stage grinding to 0-4mm |
| Vibrating sieve | Particle size classification |
| Twin-auto valve bag packer | 2 heads; 30-40 bags/min; ±0.2kg |
| Automatic bag sewing station | Date printing and sealing |
| Pulse dust collector | Multi-filter with material recovery |
| PLC control panel | HMI touchscreen; remote access |
| Centralized electrical cabinet | All control components |
| Material | Function | Typical Proportion | Compliance Requirement |
|---|---|---|---|
| C5/C9 Petroleum Resin | Binder, adhesion | 15-25% | Consistent softening point |
| EVA | Flexibility, impact resistance | 3-8% | Prevents cracking |
| Paraffin Wax / PE Wax | Flowability | 2-5% | Smooth application |
| Titanium Dioxide (TiO₂) | White pigment | 8-12% | Luminance ≥75 |
| Chrome Yellow | Yellow pigment | 5-10% | Luminance ≥45 |
| Calcium Carbonate (CaCO₃) | Filler | 40-55% | Density control |
| Coated Glass Beads | Retro-reflectivity | 18-30% | Night visibility |
| Anti-slip aggregate | Skid resistance | 3-8% | BPN ≥50 |
| UV stabilizer | Fade prevention | 0.5-1% | Long-term durability |
| Parameter | White Highway Marking | Yellow Highway Marking |
|---|---|---|
| Luminance factor (β) | ≥75 | ≥45 |
| Softening point | 90-125°C | 90-125°C |
| Drying time | ≤3 minutes | ≤3 minutes |
| Glass bead content | 18-30% | 18-25% |
| Compressive strength | ≥12 MPa | ≥12 MPa |
| Skid resistance (BPN) | ≥50 | ≥50 |
| Service life | 2-3 years | 2-3 years |
| Feature | Benefit for Highway Marking |
|---|---|
| BS EN 1436 / AASHTO M249 compliant | Meets international highway standards |
| PLC fully automatic control | Consistent quality, minimal labor (2-4 operators) |
| ±0.5% weighing accuracy | Maintains luminance and skid resistance |
| Twin-auto packer (30-40 bags/min) | High-speed packaging for large projects |
| Two-stage size reduction | Precise 0-4mm particle control |
| Dual-color capability | Quick changeover white ↔ yellow |
| Pulse dust collection | Environmental compliance |
| 24/7 continuous operation | High output for highway tenders |
| End Product | Application Areas on Highways |
|---|---|
| White Thermoplastic Paint | Lane dividers, edge lines, rumble strips, reflectors, symbols |
| Yellow Thermoplastic Paint | No-passing zones, caution areas, construction zones, medians |
Compliance Focus – Designed to meet BS EN 1871, BS EN 1436, AASHTO M249
Fully Automatic – PLC control with remote access capability
High Capacity – 8-60 tons/hour for major infrastructure projects
Turnkey Solutions – Complete plant design, supply, installation, training
Formula Support – Basic highway-grade white & yellow formulations provided
Global Export Experience – CE-certified equipment worldwide
Factory Direct – Competitive pricing
After-Sales Service – Engineers available overseas
One-Year Warranty – Core components covered
Contact us for a customized quotation!
📞 Tel/WhatsApp/WeChat: +86 15137127837
🌐 Web: www.drymortarmachinery.com
✉ Email: [email protected]
Please inform us of your target annual capacity and color requirements (white, yellow, or both). Our engineering team will design a compliant Fully Automatic Thermoplastic Road Marking Paint Production Line for your highway marking paint production needs.
Whatsapp:++8615137127837
WechatID:+8615137127837
Email:[email protected]
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++8615137127837
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