Project Planning Analysis: A 20-25 T/H Automatic Dry Mortar Production Line by Zhengzhou Yishang Machinery

Zhengzhou Yishang Machinery Equipment Co., Ltd. specializes in providing tailored solutions for the construction materials industry. This analysis outlines the key considerations for planning a efficient and profitable 20-25 tons per hour automatic dry mortar production line, from initial site assessment to budget and client-specific requirements.

1. Client Site Planning & Requirements

A successful installation of an automatic dry mortar production line begins with a thorough understanding of the client's physical space and operational goals.

A. Site Layout & Foundation:

• Space Requirements: A minimum area of 30m (L) x 20m (W) x 15m (H) is recommended. This accommodates the raw material storage, main mixing tower, finished product silo, packing system, and provides adequate space for material handling and forklift movement.

• Floor & Foundation: The site must have a solid, level concrete floor capable of supporting the significant static and dynamic loads of the machinery and stored materials.

• Utility Connections: Reliable access to industrial power (typically 380V, 50Hz), water for the mixing process (if wet mixing is part of the recipe), and compressed air for pneumatic systems and dust collectors is essential.

• Logistics Access: The site should allow for easy truck access for the delivery of raw materials (like sand, cement) and the shipment of finished, packaged products.

B. Core Client Requirements:
When planning this automatic dry mortar production line, we focus on fulfilling these critical client demands:

• Fully Automated Operation: The system must be controlled by a central PLC, automating batching, mixing, and packing to minimize labor and human error.

• Consistent High Quality: The client requires a homogeneous mix for every batch, ensuring their tile adhesive, plaster, or masonry mortar meets strict quality standards.

• Production Flexibility: The line should be able to quickly switch between different mortar recipes (e.g., from tile adhesive to wall putty) with minimal downtime.

• Dust-Free & Eco-Friendly Operation: An integrated pulse-jet dust collection system is non-negotiable to maintain a clean plant and comply with environmental regulations.

• Low Operational Cost: The design must focus on energy efficiency and minimal waste to maximize the client's return on investment.

2. Equipment Configuration & Price Analysis for a 20-25 T/H Automatic Dry Mortar Mixing Plant

The price of an automatic dry mortar production line is directly linked to its configuration and level of automation. Below is a breakdown of a standard high-quality setup from Zhengzhou Yishang Machinery.

Key Components of the Line:

• Raw Material Storage System: 2-3 bulk silos (50-100 tons each) for cement and fly ash.

• Drying & Screening System (Optional): If using wet sand, a rotary sand dryer and vibrating screen are necessary.

• Automatic Batching System: Multiple precision screw feeders and weighing hoppers for sand, cement, and additives.

• Mixing System: A high-efficiency twin-shaft paddle mixer (2-3 tons per batch capacity) for fast and uniform mixing.

• Finished Product Storage: A large finished product silo with a fluidizing system.

• Automatic Packing System: 1-2 spout automatic valve bag packers.

• Central Control System: A PLC-based control panel with a touchscreen HMI for recipe management and system monitoring.

• Pulse-Jet Dust Collector: To ensure a dust-free environment across the entire production line.

Investment Price Range:

The total price for a complete 20-25 tons per hour automatic dry mortar production line can be categorized into three main levels:

• Standard Configuration (Budget-Friendly):

• Price Range: $80,000 - $120,000

• This package includes all core components for a functional automatic dry mortar production line. It is ideal for clients producing standard mortars and is an excellent entry-level solution for starting a profitable dry mortar business.

• Enhanced Configuration (Recommended & Most Popular):

• Price Range: $120,000 - $180,000

• This is our most recommended setup. It includes higher-capacity silos, more precise feeding systems, a more powerful dust collector, and a more sophisticated control system. It offers better long-term reliability, easier maintenance, and greater production flexibility.

• Premium/Turnkey Configuration (High-Automation):

• Price Range: $180,000 - $250,000+

• This top-tier automatic dry mortar production line includes optional extras like automated palletizing robots, a fully integrated sand drying system, and advanced software for production and inventory management. It is designed for large-scale, high-output factories aiming for maximum automation.

Conclusion:

Investing in a 20-25 T/H automatic dry mortar production line from Zhengzhou Yishang Machinery is a strategic decision to capture growth in the construction materials market. The final equipment price is a function of the specific configuration chosen to meet the client's site conditions and production requirements. We provide comprehensive planning, installation support, and training to ensure a smooth project execution and a rapid return on investment.+8615137127837