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Turnkey Fully Automatic Thermoplastic Road MarkingPaint Production Line Including Mixing and Packing

2026-05-26

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Complete Factory-Ready Solution for High-Volume Hot Melt Road Marking Paint Manufacturing

Thermoplastic road marking paint is the global standard for highways, urban roads, airports, and parking facilities due to its long service life, fast drying time, and excellent retro-reflectivity. For manufacturers seeking a complete, ready-to-operate production solution, a turnkey system that integrates mixing and packing is essential for rapid market entry and consistent quality.

Zhengzhou Yishang Machinery introduces its Turnkey Fully AutomaticThermoplastic Road Marking Paint Production Line Including Mixing and Packing — a complete factory-ready solution specifically engineered for producing premium white and yellow thermoplastic road marking paint at industrial scale. This fully automated turnkey system integrates intelligent raw material handlingprecision batchinghigh-speed heating mixingcoolingcrushingsievingautomatic packing, and dust collection into a seamless, ready-to-operate production line.

With capacities ranging from 8 to 60 tons per hour, this Fully Automatic Thermoplastic Road Marking Paint Production Line enables manufacturers to produce consistent, high-quality paint that meets international standards including BS EN 1871BS EN 1436AASHTO M249, and ASTM D476. As a turnkey solution, Yishang Machinery handles everything from plant layout design to equipment supply, installation, commissioning, and operator training — delivering a complete production line that is ready to run from day one.

In addition to thermoplastic paint lines, Yishang Machinery also manufactures Dry Powder Mortar Mixer Machine systems for tile adhesive, wall putty, and self-leveling compound production — serving the broader construction materials industry with the same commitment to quality and automation.

What is a Turnkey Thermoplastic Paint Production Line?

A turnkey solution means the customer receives a complete, fully operational production line — from raw material storage to finished packed product — with no need for additional equipment sourcing or integration. Yishang Machinery provides:

Turnkey ComponentDescription
Plant layout designCustomized for your workshop dimensions
All equipment supplySilos, mixer, crusher, packer, dust collector, etc.
Installation & commissioningYishang engineers on-site
Operator trainingFull training on PLC, HMI, and maintenance
Basic formulationsWhite and yellow paint recipes provided
Spare parts packageEssential spares included
Remote technical supportLifetime support

Why Choose This Turnkey Fully Automatic Thermoplastic Paint Production Line?

1. Complete Turnkey Solution — Ready to Operate

Unlike piecemeal equipment purchases, this Fully Automatic Thermoplastic Paint Production Line is delivered as a complete system:

FeatureBenefit
Single-source supplyOne supplier for all equipment — no coordination headaches
Pre-engineered integrationAll components work together seamlessly
Rapid installation6-8 weeks on-site typical
Quick startupCommissioned and ready to produce
Single warrantyOne point of contact for all issues

2. Fully Automatic PLC Control with HMI Touchscreen

The centralized PLC and HMI touchscreen system offers:

  • One-button start/stop – Entire process from silo to packer runs automatically

  • Multi-recipe storage – Quick changeover between white and yellow

  • Real-time production monitoring – Live display of temperature, weight, speed

  • Automatic fault diagnostics – Instant alerts with troubleshooting guidance

  • Production data logging – Complete records for quality certification

  • Remote access capability – Smart factory integration (optional)

  • Minimal labor – Only 2-4 operators per shift required

3. Complete Production Workflow — Mixing and Packing Integrated

Step 1: Raw Material Storage & Handling

  • 6-8 silos for resin, TiO₂, chrome yellow, CaCO₃, glass beads

  • Automatic feeding with level sensors and dust collection

Step 2: Automatic Weighing & Batching

  • PLC-controlled weighing with ±0.5% accuracy

  • Micro-dosing for pigments and additives

  • Recipe selection via HMI touchscreen

Step 3: High-Speed Heating Mixing

  • Heavy-duty heating mixer up to 220°C

  • Uniform dispersion of resins, pigments, fillers, glass beads

Step 4: Cooling & Solidification

  • Water-cooled conveyor belt with multiple fans

  • Rapid solidification for continuous production

Step 5: Two-Stage Crushing & Pulverizing

  • Coarse crusher → fine pulverizer

  • Precise 0-4mm particle size control

Step 6: Sieving & Classification

  • Vibrating sieve for consistent particle distribution

Step 7: Automatic Packing

  • Twin-auto packer: 30-40 bags/minute

  • 25kg/bag standard, ±0.2kg accuracy

  • Automatic bag sewing and date printing

Step 8: Dust Collection

  • Pulse jet collectors at all dust points

  • Material recovery for reduced waste

Why Choose Zhengzhou Yishang Machinery for Your Turnkey Line?

  • True Turnkey Solution – Complete line from silo to packer, installed and commissioned

  • Fully Automatic – PLC + HMI, one-button operation, 2-4 operators only

  • BS EN 1436 / AASHTO M249 Compliant – Meets international highway standards

  • Twin-Auto Packer – 30-40 bags/minute, no packaging bottleneck

  • Proven Experience – Successful installations worldwide

  • Single-Source Responsibility – One supplier, one warranty, one contact

  • Formula Support – White and yellow recipes provided

  • Global Export – CE-certified equipment available

  • Factory Direct – Competitive pricing

  • After-Sales Service – Engineers available overseas

  • One-Year Warranty – Core components covered

Contact us for a turnkey quotation!

📞 Tel/WhatsApp/WeChat: +86 15137127837
🌐 Webwww.drymortarmachinery.com
✉ Email[email protected]

Please inform us of your target annual capacity and color requirements (white, yellow, or both). Our engineering team will provide a complete turnkey Fully Automatic Thermoplastic Road Marking Paint Production Line solution, including plant layout design, all equipment, installation, and operator training.


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