Simple dry mortar production line

Maximize Output, Minimize Waste: The Perfect 5-8 T/H Compact Dry Mortar Plant for Small & Growing Producers

Short Description:

Capacity:5-7TPH

Features and Advantages:

1. Compact, Space-Saving Design
Engineered to fit small facilities while delivering full-scale production efficiency.

2. Fully Automated PLC Control
Central touchscreen system manages the entire process for one-touch, consistent operation.

3. Integrated Sand Drying System
Ensures uniform, moisture-controlled raw material for reliable, high-quality batches.

4. Rapid-Cycle Dual-Shaft Mixer
Delivers homogeneous blending in 3-5 minutes, maximizing hourly output.

5. Precision Packing with Minimal Giveaway
Semi-automatic packing ensures accurate bag weights, reducing product waste.

6. Modular & Scalable Architecture
Easy to upgrade with additional silos or a second mixer as your business grows.

At a Glance: Your Smart, Compact Production Solution

For small to medium-sized dry mortar manufacturers, the challenge is clear: you need industrial-grade efficiency and quality without the industrial-scale footprint or cost. A hodgepodge of manual or mismatched equipment leads to bottlenecks, wasted materials, and inconsistent product.

Introducing our purpose-built, compact Dry Mortar Production Line. This complete, integrated system is meticulously engineered for the 5-8 ton per hour range, delivering the perfect balance of high output, minimal waste, and intelligent automation for businesses ready to scale profitably. We’ve packaged the core benefits of a large-scale plant into a compact, affordable, and easy-to-operate solution.

Why This Compact Line is Your Ideal Growth Partner

The Problem for Small Producers	Our Integrated Solution
Manual batching and mixing cause inconsistency and high labor costs.	Fully Automated Process controlled from a single panel ensures perfect repeatability with minimal labor.
Inefficient drying or mixing limits throughput, capping your earnings.	Optimized 5-8 T/H Design ensures you meet demand without over-investing in unused capacity.
Open systems and guesswork lead to significant material loss and dust.	Closed-Loop, Dust-Free Design captures and uses every gram of raw material, maximizing your profit margin.
Lack of space for a sprawling, disjointed production setup.	Compact, Modular Footprint designed for efficient use of limited floor space.

The Complete Core System: Four Perfectly Matched Components

This is not just a collection of machines; it's a synchronized production cell where every component is sized and selected to work in harmony.

1. Efficient Sand Drying System

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5-7 Ton per Hour Sand Dryer.mp4

Perfectly Sized: Compact rotary dryer with integrated burner (gas/diesel/biomass) designed for the 5-8 T/H flow rate.
Maximizes Output: Provides a consistent, reliable supply of dry sand—the critical first step for non-stop production.
Minimizes Waste: Efficient thermal design and cyclone pre-separation reduce fuel costs. Prevents production halts due to wet material.

2. Precision Dry Mortar Mixer (1-2T Batch Capacity)

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5-7 tons per hour dry mortar production line.mp4

The Heart of Quality: Dual-shaft paddle mixer engineered for rapid, homogeneous blending within 3-5 minutes per batch.
Maximizes Output: Fast loading and a near-100% discharge rate enable a smooth, continuous cycle to hit your target hourly output.
Minimizes Waste: No dead zones or leftover material. Ensures every batch is perfect, eliminating costly rework or off-spec product.

3. Semi-Automatic / Automatic Packing Machine

Flexible Finishing: Choose from a fast, single-spout valve bag packer or an open-mouth packing scale. Ideal for 25-50 kg bags.
Maximizes Output: Dramatically faster and more consistent than manual packing, removing the final bottleneck.
Minimizes Waste: High-precision weighing (±0.2%) stops product "giveaway." Robust design minimizes bag breakage.

4. Centralized Intelligent Control Cabinet

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The Command Center: User-friendly PLC and touchscreen interface puts complete control at your operator's fingertips.
Maximizes Output: Automates the sequence from drying to packing, ensuring optimal timing and eliminating human delay.
Minimizes Waste: Stores 50+ recipes with perfect repeatability. Monitors the entire process, preventing errors and providing data to analyze and reduce waste streams.

Technical Specifications: The 5-8 T/H Compact Line

Component	Model Specs	Key Feature for Small Producers
Output Capacity	5 - 8 Tons per Hour (adjustable based on formula)	The sweet spot for growth—enough to expand, efficient enough to run profitably.
Sand Drying System	Φ1.5m x 12m Rotary Dryer, Diesel/Gas Burner	Compact, fuel-efficient, easy to maintain.
Dry Mortar Mixer	3-5 T per batch, Dual-Shaft Paddle, 45-55 kW	Perfect batch size for continuous flow. Robust and low maintenance.
Packing Machine	Single-Spout Valve Bag Packer, 200-400 bags/hour	Semi-automatic operation reduces labor and cost while boosting speed.
Control System	Integrated PLC Cabinet with 10" Touchscreen, Recipe Control	Makes professional-grade production simple for a small team.
Footprint	Compact, linear layout. Can be designed for limited spaces.	Fits your existing facility, minimizing construction costs.

Your Direct Benefits & ROI

Unlock Higher Profits: Produce 5-8 tons of consistent, premium mortar every hour with a crew of just 2-3.
Slash Material Costs: Our precision closed system can reduce raw material waste by over 90%—savings that go straight to your bottom line.
Build a Stronger Brand: Deliver unwavering quality that earns customer trust and allows you to command better prices.
Scale with Confidence: The modular design allows you to add pre-blending silos or a second packer later, protecting your investment.

Is This The Right Solution For You?

This compact line is the definitive choice if you are a:

Small to medium-sized dry mortar producer looking to modernize and increase capacity.
Start-up or new entrant seeking a turnkey, professional plant from day one.
Specialty mortar manufacturer needing precise, flexible, and reliable production.
Business owner tired of the inefficiency, mess, and inconsistency of manual methods.

Your Next Steps: From Vision to Production

We specialize in making advanced production accessible. We provide:

Tailored Layout Design: We'll create a plant layout optimized for your specific building.
Turnkey Delivery & Installation: We handle the complex parts, from commissioning to operator training.
Local Support & Spares: Ensuring your business keeps running smoothly.

Ready to Transform Your Production?

Stop leaving money on the floor through waste and inefficiency. Step up to a professional, compact dry mortar production line mixing plant.mp4 designed for your success.

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