Small 3-5 Ton/hour Sand Dryer and 5 Ton/hour Tile Adhesive Dry Mortar Mixing Machine

1. Product Overview

This compact, integrated production line combines a high-efficiency sand dryer with a precision dry mortar mixer, designed specifically for the reliable and economical manufacturing of high-quality tile adhesives, grouts, plasters, and other specialized dry-mix mortars. It is the ideal solution for small to medium-scale production, offering exceptional flexibility, precise control, and a robust design for continuous operation.

2. Core Components & Technical Advantages

A. 3-5 Ton/Hour Sand Dryer

• Purpose: Transforms moist raw sand (up to 8-10% moisture content) into perfectly dry, stable feedstock (<0.5-1% moisture), which is the fundamental prerequisite for consistent mortar quality.

• Key Features:

• Robust Rotary Drum: Heavy-duty construction ensures durability and stable, continuous drying with high thermal efficiency.

• Multi-Fuel Burner System: Compatible with diesel, natural gas, or LPG, offering flexibility based on local fuel availability and cost.

• Advanced Heat Distribution: Engineered flight design inside the drum ensures optimal material exposure to hot air for uniform drying.

• Integrated Dust Control: Comes equipped with a high-efficiency cyclone separator and a bag filter system to meet environmental standards and ensure a clean working environment.

• Compact Footprint: Designed for space-efficient installation without compromising performance.

B. 5 Ton/Hour Tile Adhesive Dry Mortar Mixing Machine

• Purpose: Precisely blends all dry ingredients (dried sand, cement, polymers, cellulose ether, additives) into a perfectly homogeneous final product.

• Key Features:

• Horizontal Ribbon Blender: Provides thorough, gentle mixing for consistent distribution of all components.

• High-Speed Chopper (Optional): Integrated chopper effectively disperses fibers and breaks down minor agglomerates, crucial for premium tile adhesive quality.

• Fast Discharge & Low Residue: Large discharge valve ensures quick, complete batch emptying, minimizing cross-contamination between recipes.

• Main Ingredient Scales: Dedicated, high-accuracy load cell scales for sand, cement, and fillers.

• Micro-Feeding System: Precision augers or scales for critical additives (e.g., RDP, cellulose) ensuring exact recipe formulation.

• PLC Control Panel: User-friendly interface for storing multiple recipes, automating the batching sequence, and monitoring the entire process.

• Precision Weighing & Batching System:

• High-Efficiency Mixing Unit:

• Modular & Expandable Design: Can be easily integrated with silos, conveyor systems, and automated packing machines for future expansion.

3. Integrated Line Advantages

• Turnkey Solution: A perfectly matched system from drying to mixing, ensuring balanced capacity and seamless material flow.

• Uncompromised Quality: Eliminates the variable of damp sand, enabling precise recipe control. This results in end-products with superior bond strength, water resistance, workability, and shelf life.

• Cost & Space Efficient: Low initial investment and compact layout minimize factory space requirements and operational costs, offering an excellent return on investment (ROI).

• Operational Simplicity: Designed for ease of use and maintenance, with semi-automatic operation reducing labor requirements.

• Market Agility: Enables quick production switches between different mortar types (tile adhesive, grout, wall plaster) to respond to market demands.

4. Target Applications

• Manufacturers of specialized dry-mix mortars (Tile Adhesive, Cement Grout, Waterproofing Mortar, EIFS plaster).

• Construction material companies looking to add value-added products.

• Entrepreneurs entering the building materials sector in growing markets.

• Ready-mix plants seeking to diversify their product portfolio.

5. Technical Specifications Summary

Conclusion

This Small 3-5 T/H Sand Dryer and 5 T/H Dry Mortar Mixing Machine package represents the optimal blend of reliability, precision, and value. It empowers producers to create superior, market-competitive dry-mix mortars with controlled efficiency. It is more than just machinery; it's a foundational asset for building a successful construction materials business.

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