Introduction

The Automatic Valve Bag Sleeving Machine (Dry Mortar) is a state-of-the-art packaging solution designed for the efficient and dust-free handling of dry-mix mortar. This high-speed, precision-engineered machine automates the entire bagging process—from picking and opening valve bags to positioning, filling, and sealing—ensuring maximum productivity while minimizing material waste and labor costs.

With AI-powered vision systems, robotic automation, and smart self-diagnostics, this machine is the ideal choice for modern dry mortar plants seeking higher efficiency, better sealing quality, and reduced downtime.

Key Features & Benefits

1. Fully Automated Valve Bag Handling

• Auto Bag Picking & Separation: Servo-driven robotic arm or vacuum suction system ensures smooth bag retrieval from the storage rack (1000+ bag capacity).

• High-Speed Bag Opening: Combines high-pressure air jets + mechanical fingers to open valve bags in 0.5 seconds with 99.9% success rate.

• Precision Positioning: 6-axis robot with AI vision alignment (±0.3mm accuracy) adapts to different bag types (PE, PP, paper-plastic).

2. Dust-Free & Leak-Proof Sealing

• Heat Sealing / Ultrasonic Sealing (200-400°C adjustable) ensures airtight closure.

• Vacuum Leak Detection verifies seal integrity before filling.

• Integrated Dust Control System (≤5mg/m³) complies with OSHA & EPA standards.

3. Smart Automation & Industry 4.0 Ready

• AI-Powered Vision System: Detects bag positioning errors and auto-corrects in real time.

• PLC-Based Self-Diagnostics: Monitors operational status (e.g., low bag stock, temperature faults) and supports remote troubleshooting.

• Quick-Change Design: Switch bag sizes in <5 minutes with pre-set parameters.

4. High-Speed Performance

• 600-1000 bags/hour (depending on configuration).

• 24/7 Continuous Operation with minimal maintenance.

Technical Specifications

Industry Applications

✔ Dry-Mix Mortar Plants – Ideal for cement, sand, and gypsum-based products.
✔ Specialty Mortar Production – Customizable for epoxy, tile adhesive, and self-leveling compounds.
✔ Large-Scale Construction Material Suppliers – Reduces labor costs by 70%+ compared to manual bagging.

Why Choose Our Automatic Valve Bag Sleeving Machine?

✅ Higher Efficiency – Doubles output compared to manual/semi-auto machines.
✅ Zero Leakage – Ensures product integrity and reduces waste.
✅ Smart Factory Integration – Compatible with IoT and Industry 4.0 systems.
✅ Global Compliance – Meets CE, ISO, and ATEX (for explosive environments).

Available Configurations

Conclusion

The Automatic Valve Bag Sleeving Machine for Dry Mortar is a game-changer for modern packaging lines, offering unmatched speed, precision, and reliability. Whether you're a large-scale manufacturer or a specialty mortar producer, this machine ensures higher productivity, lower operational costs, and superior bagging quality.

📞 Contact us today for a FREE consultation & demo!+8615137127837