Mini Dry Mortar Mixing Machine and Small -Dosing Filling machine.mp4

Features and Advantages:

1. Space-Saving Compact Design

2. Rapid and Homogeneous Mixing

3. Precision Weighing & Packaging

4. Simple Operation and Easy Cleaning

5. Ideal for R&D and Small Batches

6.Low Investment, High ROI

On-Site Installation & Commissioning: 500KG/Batch Dry Mortar Production Line in Senegal

Project Overview:
Zhengzhou Yishang Machinery Equipment Co., Ltd. successfully installed and commissioned a semi-automatic dry mortar production line for a valued client in Dakar, Senegal. The core of this line consists of a robust 500KG/batch Dry Mortar Mixing Machine and an accurate Small-Dosing Filling Machine. This project marks a significant step in enhancing our client's local production capabilities for high-quality construction materials.

Client Needs & Solution:
The Senegalese client required a reliable and efficient solution to produce and package specialized dry mortar mixes, including tile adhesives and plaster, for the local market. The key challenges were limited space, the need for a quick setup, and a demand for consistent product quality with precise packaging. Our 500KG batch mixer paired with a semi-automatic filler presented the perfect balance between production capacity and operational flexibility.

Installation Highlights:

1. Pre-Installation Site Preparation: Our team worked closely with the client's technicians to ensure the foundation was level and all necessary utilities (power, compressed air) were readily available at the site. All equipment components were inspected upon unboxing.

2. Mechanical Assembly of the 500KG Mixer: The core mixing unit was assembled efficiently. Our engineers focused on ensuring the structural integrity of the support frame, the correct alignment of the powerful motor, and the secure fitting of the heavy-duty ribbon agitator. Special attention was paid to the sealing of the mixing chamber to prevent dust leakage and ensure a long service life, even with abrasive materials.

3. Integration of the Filling Machine: The small-dosing filling machine was positioned for an optimal workflow. The auger filling system was calibrated to handle the specific characteristics of the client's mortar mix. The integration point between the mixer's discharge valve and the filler's hopper was sealed to minimize dust and product loss, maintaining a clean working environment.

4. Electrical & Control System Setup: The electrical control panels for both machines were wired and connected. Our team provided comprehensive training to the client's operators on the simple control interface, focusing on setting mixing times, adjusting batch sizes, and, most importantly, calibrating the filling machine for different bag weights (e.g., 5kg, 25kg) with high accuracy.

Commissioning and Test Run:
The system commissioning was a resounding success. The test run involved a full production cycle:

• Mixing Phase: Raw materials were loaded into the 500KG mixer. The machine operated smoothly, demonstrating its powerful and thorough mixing action, achieving a perfectly homogeneous blend in just a few minutes.

• Packaging Phase: The mixed product was discharged directly into the filler's hopper. The small-dosing filling machine then accurately weighed and filled several bags, consistently meeting the target weight with an accuracy of ±0.2%. The entire process was efficient and virtually dust-free.

Client Feedback:
The client was highly satisfied with the performance of the equipment and the professionalism of our installation team. They were particularly impressed with the robust construction of the mixer and the remarkable weighing precision of the filling machine, which will allow them to reduce product giveaway and increase profitability.

Conclusion:
This successful installation in Senegal is a testament to Zhengzhou Yishang's commitment to providing practical and reliable machinery solutions worldwide. This 500KG production line empowers our client to become a leading local supplier of high-quality dry mortar, supporting the growing construction industry in Senegal.+8615137127837