Zhengzhou Yishang Machinery Equipment Co., Ltd.
Zhengzhou Yishang Machinery Equipment Co., Ltd.
Completes Installation of Fully Automatic Thermoplastic Road Making Paint Production Line with Bag Palletizer & Twin-Auto Packer in Malaysia
2026-05-17
*State-of-the-art production line delivers 8-12 tons/hour capacity with robotic palletizing and twin-head packaging for Malaysian road safety market*
ZHENGZHOU, China – May 2026 – Zhengzhou Yishang Machinery Co., Ltd., a leading manufacturer of road marking paint production equipment, today announced the successful completion of installation and commissioning of a Fully Automatic Thermoplastic Road Making Paint Production Line with Bag Palletizer & Twin-Auto Packer for a major customer in Selangor, Malaysia.
This project represents a significant milestone in Yishang Machinery's expansion across the Southeast Asian market, demonstrating the company's capability to deliver complete turnkey solutions for high-volume thermoplastic road marking paint production. The installation includes advanced features such as a twin-auto packer system and robotic bag palletizer, making it one of the most automated thermoplastic paint production lines in the region.
"We are extremely pleased with the successful installation of this Fully Automatic Thermoplastic Road Making Paint Production Line in Malaysia," said [Your Name], [Title] at Zhengzhou Yishang Machinery. "The twin-auto packer and robotic palletizer systems are now fully operational, delivering continuous production with minimal manual intervention. This project showcases our ability to provide complete automated solutions for the road safety material industry."
| Item | Details | |
|---|---|---|
| Customer Location | Selangor, Malaysia | |
| Equipment Type | Fully Automatic Thermoplastic Road Making Paint Production Line | |
| Capacity | 8-12 tons/hour | 20,000-30,000 tons/year |
| Colors Produced | White (TiO₂ based) & Yellow (Chrome Yellow based) | |
| Automation | PLC controlled with HMI touchscreen; one-button operation | |
| Packaging System | Twin-auto packer (2 independent heads) | |
| Palletizing System | Robotic bag palletizer with automatic layer padding | |
| Installation Period | 6 weeks (on-site) | |
| Commissioning Status | Completed – fully operational |
The Malaysian customer, an established road safety material supplier serving government infrastructure projects, selected Yishang Machinery after evaluating multiple international equipment manufacturers. Key decision factors included the line's full automation capability, precision weighing system (±0.5%), twin-auto packer for continuous operation, robotic palletizer for labor savings, and Yishang's proven track record of international installations.
The Fully Automatic Thermoplastic Road Making Paint Production Line installed in Malaysia includes the following core equipment:
| Component | Specification |
|---|---|
| Raw material silos | 6 units with level sensors for resin, TiO₂, yellow pigment, CaCO₃, glass beads |
| Automatic weighing system | PLC-controlled with ±0.5% accuracy |
| High-speed heating mixer | Heavy-duty design, 150-220°C operating temperature |
| Cooling conveyor | Water-cooled belt with 6 cooling fans |
| Coarse crusher & fine pulverizer | Two-stage size reduction to 0-4mm |
| Vibrating sieve | Two-layer classification system |
| Twin-auto valve bag packer | 2 independent heads; 15-20 bags/min each; ±0.2kg accuracy |
| Twin bag sewing stations | Automatic sewing and date printing |
| Robotic bag palletizer | 6-axis robot with layer pad dispenser |
| Pulse dust collector | Multi-filter unit for dust control |
| PLC control panel | HMI touchscreen with recipe storage and remote access |
The Fully Automatic Thermoplastic Road Making Paint Production Line features Yishang's proprietary PLC control system, which enables one-button start-up and fully automated production from raw material feeding to finished palletized bags. Only 2-3 operators are required per shift to monitor the entire line.
The line produces thermoplastic paint meeting BS EN 1436 specifications:
White luminance factor: ≥75
Yellow luminance factor: ≥45
Drying time: ≤3 minutes
Glass bead content: 18-25%
The twin-auto packer and robotic palletizer are the standout features of this Fully Automatic Thermoplastic Road Making Paint Production Line:
| Feature | Specification |
|---|---|
| Number of packing heads | 2 (independent operation) |
| Speed per head | 15-20 bags/minute |
| Total output | 30-40 bags/minute |
| Accuracy | ±0.2kg per bag (25kg/bag standard) |
| Bag size range | 20kg, 25kg, 30kg |
Key advantages:
Continuous operation – One head can be serviced while the other runs
No production downtime – Bag roll changes without stopping
High output – Fully utilizes upstream mixing capacity
Redundant design – Production continues if one head requires maintenance
| Feature | Specification |
|---|---|
| Robot type | 6-axis articulated arm |
| Payload capacity | Up to 50kg |
| Palletizing speed | 15-20 bags/minute |
| Pallet size | Up to 1200 × 1200 mm |
| Layer padding | Automatic cardboard dispenser |
| Stack height | Up to 1800 mm |
Key advantages:
Labor reduction – Replaces 2-3 manual palletizers per shift
Consistent stacking – Precise, stable pallets for shipping
Injury prevention – Eliminates repetitive lifting
24/7 operation – No fatigue breaks required
*"We chose Yishang Machinery for their reputation in delivering reliable automated equipment. The Fully Automatic Thermoplastic Road Making Paint Production Line has exceeded our expectations. The twin-auto packer and robotic palletizer have dramatically reduced our labor costs — from 8 workers per shift to just 3. The line runs continuously with minimal intervention, and the product quality is consistently excellent. We are now producing our own white and yellow thermoplastic paint for the Malaysian market with confidence."*
— Mr. Tan, Project Manager, Malaysian Customer
Malaysia's transportation infrastructure is expanding rapidly under the Twelfth Malaysia Plan (2021-2025) and ongoing Pan-Borneo Highway upgrades. The Malaysian Public Works Department (JKR) has increasingly specified thermoplastic over solvent-based paints due to:
Longer service life – 2-3 years vs 6-12 months for conventional paint
Superior night visibility – Glass bead retro-reflectivity for enhanced safety
Faster road reopening – Traffic can resume within 3-15 minutes
Lower long-term maintenance costs – Reduced repainting frequency
Environmental compliance – 100% solids, no VOC emissions
Local production using Yishang's Fully Automatic Thermoplastic Road Making Paint Production Line enables Malaysian manufacturers to reduce import dependency, lower logistics costs, and respond faster to government tenders while ensuring compliance with international standards.
The addition of the robotic bag palletizer addresses another critical need in the Malaysian market: labor shortages in manufacturing. By automating the palletizing process, the customer can operate with fewer workers while maintaining high output.
| Parameter | Value |
|---|---|
| Production capacity | 8-12 tons/hour |
| Annual output | 20,000-30,000 tons |
| Weighing accuracy | ±0.5% |
| Packaging accuracy | ±0.2kg per bag |
| Packaging speed | 30-40 bags/minute |
| Palletizing speed | 15-20 bags/minute |
| Heating temperature | 150-220°C |
| Particle size range | 0-4 mm |
| Color changeover time | <30 minutes (white ↔ yellow) |
| Operators required | 2-3 per shift |
| Power consumption | 180 kW (estimated) |
| Workshop area | 500 m² |
Following this successful Malaysia installation, Zhengzhou Yishang Machinery has received additional inquiries from Indonesia, Thailand, Vietnam, and the Philippines. The company now offers Fully Automatic Thermoplastic Road Making Paint Production Lines with twin-auto packer and robotic palletizer in multiple capacity configurations:
| Configuration | Capacity (t/h) | Annual Output (tons) | Packer Type | Palletizer | Best For |
|---|---|---|---|---|---|
| Small fully automatic | 8-12 | 20,000-30,000 | Twin-auto (30-40 bags/min) | Optional | Regional producer |
| Medium fully automatic | 15-25 | 40,000-60,000 | Twin-auto (30-40 bags/min) | Standard | National supplier |
| Large fully automatic | 25-35 | 60,000-85,000 | Twin-auto (30-40 bags/min) | Standard | Export-oriented plant |
| Industrial fully automatic | 40-60 | 100,000-150,000 | Twin-auto (30-40 bags/min) | Standard | Major production hub |
All configurations can be customized to meet BS EN 1871, BS EN 1436, AASHTO M249, ASTM D476, or customer-specific performance requirements.
The installation of this Fully Automatic Thermoplastic Road Making Paint Production Line has delivered significant benefits to the Malaysian customer:
| Benefit | Before Installation | After Installation |
|---|---|---|
| Operators per shift | 8-10 | 2-3 |
| Packaging speed | 10-15 bags/min | 30-40 bags/min |
| Palletizing method | Manual stacking | Robotic palletizer |
| Daily output (8-hour shift) | 8-10 tons | 20-25 tons |
| Product consistency | Variable | Consistent ±0.5% |
| Downtime for bag changes | 5-10 minutes per hour | Zero (twin heads) |
| Workplace injuries | Back strain risk | Eliminated |
Yishang Machinery provides comprehensive after-sales support for every Fully Automatic Thermoplastic Road Making Paint Production Line:
✅ Free plant layout design – Based on customer's workshop dimensions
✅ Installation supervision – Yishang engineers on-site for commissioning
✅ Operator training – Comprehensive training on PLC operation, twin-packer, and robotic palletizer
✅ Basic formulations – Proven recipes for white and yellow paint provided
✅ Spare parts supply – Original parts with fast shipping
✅ Remote technical support – Lifetime support via video call and WhatsApp
✅ Annual maintenance contract – Optional for maximum uptime
✅ 1-year warranty – Coverage on core components (mixer, drives, packer, robot)
Zhengzhou Yishang Machinery Co., Ltd. is a specialized manufacturer of Fully Automatic Thermoplastic Road Making Paint Production Lines, Dry Mortar Mixing Plants, Self-leveling Mortar Production Lines, Tile Adhesive & Grout Production Lines, and Wall Putty Production Lines.
Headquartered in Zhengzhou, Henan Province – China's industrial equipment manufacturing hub – the company serves customers across Southeast Asia, Africa, South America, the Middle East, and Europe. Yishang is committed to delivering reliable equipment, timely technical support, and turnkey solutions tailored to local market needs.
For this Malaysia project, Yishang Machinery supplied:
Complete fully automatic production line from silos to palletizer
Twin-auto packer system (30-40 bags/minute)
6-axis robotic bag palletizer with layer pad dispenser
On-site installation & commissioning by senior engineers
Training for 6 local operators
Basic white & yellow paint formulations (BS EN 1436 compliant)
Lifetime remote technical support
📞 Tel / WhatsApp / WeChat: +86 15137127837
🌐 Web: www.drymortarmachinery.com
For inquiries about a Fully Automatic Thermoplastic Road Making Paint Production Line with twin-auto packer and robotic palletizer, please contact our sales team for a free layout design and quotation.
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