Zhengzhou Yishang Machinery Equipment Co., Ltd.

Simple dry mortar production line

Horizontal Dry Mortar Mixer Machine & Sand Cement Premixed Tile Adhesive Dry Mortar Production Line

Complete Manufacturing Solution for High-Quality Tile Adhesives and Premixed Mortars

The global construction industry continues to demand high-performance tile adhesives and premixed dry mortars that ensure secure, long-lasting installations for residential bathrooms, commercial flooring, and large-scale infrastructure projects. The quality of dry mortar directly impacts construction durability, safety, and customer satisfaction.

Zhengzhou Yishang Machinery introduces its advanced Horizontal Dry Mortar Mixer Machine — a complete Sand Cement Premixed Mixing Machine integrated into a full Tile Adhesive Dry Mortar Production Line specifically engineered for manufacturing premium tile adhesives, grouts, and related dry mix mortars. This fully automated production line combines intelligent batching, high-efficiency horizontal mixing, automatic packaging, and dust collection into a seamless manufacturing solution.

With capacities ranging from 5 to 10 tons per hour, our Horizontal Dry Mortar Mixer Machine enables manufacturers to produce consistent, high-quality products that meet international standards including EN 12004, ANSI A118.4, and ISO 13007. The equipment is built for durability with wear-resistant components designed for 24/7 industrial operation, making it the ideal choice for construction material suppliers worldwide.

Why Choose Yishang Horizontal Dry Mortar Mixing Machine?

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1. Optimized Horizontal Mixing Technology

The Horizontal Dry Mortar Mixer Machine features advanced horizontal mixing technology that delivers superior performance for tile adhesive and premixed mortar production:

FeatureBenefit
Horizontal ribbon/paddle designEfficient material circulation with low energy consumption
Large mixing chamberHandles high volumes with uniform distribution
Wear-resistant alloy bladesExtended service life with abrasive materials
Bottom discharge designComplete, residue-free material discharge
Dust-sealed operationClean working environment

2. Complete Tile Adhesive Dry Mortar Production Line

Our Tile Adhesive Dry Mortar Production Line integrates a fully automated process from raw material to finished product:

Step 1: Raw Material Storage

  • Cement silos with moisture-proof design

  • Sand storage bins with drying system

  • Additive hoppers for RDP, HPMC, pigments

  • Automatic feeding systems with level sensors

Step 2: Automatic Batching (Sand Cement Premixed Mixing Machine)

  • PLC-controlled weighing system with ±1% accuracy for aggregates

  • Micro-dosing for additives with ±0.5% accuracy

  • Recipe storage for multiple formulations (C1, C2, white adhesive)

Step 3: High-Efficiency Horizontal Mixing

  • Horizontal ribbon or paddle mixer for rapid, uniform blending

  • 90-120 second mixing cycle

  • Complete material circulation with no dead zones

  • Bottom pneumatic discharge for minimal residue

Step 4: Automatic Packaging

  • Valve bag packer with ±0.2kg accuracy

  • 10-50kg/bag adjustable

  • Automatic bag sewing and date printing

Step 5: Dust Collection

  • Pulse jet dust collectors at all dust points

  • Clean working environment meeting international standards

3. Sand Cement Premixed Mixing Machine Capabilities

As a specialized Sand Cement Premixed Mixing Machine, our system delivers:

  • Precise proportioning of sand and cement for consistent premixed mortars

  • Homogeneous blending ensuring uniform distribution of all components

  • High output capacity meeting mass production demands

  • Quick changeover between different premix formulations

  • Dust-free operation with integrated collection system

4. Precision Micro-Dosing for Additives

Specialized additives are critical for tile adhesive performance. Our line includes:

  • Micro-feeding systems with high-precision load cells

  • Clog-prevention screw design for smooth flow of fine powders (RDP, HPMC)

  • Separate additive scale for accurate measurement

  • Automatic compensation for material density variations

5. Intelligent PLC Control System

The centralized PLC + HMI touchscreen system offers:

  • One-button start/stop – Entire process runs automatically

  • Multi-recipe storage – Quick changeover between formulations

  • Real-time production monitoring – Live data display

  • Automatic fault diagnostics – Instant alerts

  • Production data logging – Complete quality control records

  • Remote access capability – Smart factory integration

6. Durable Construction for Industrial Operation

Our Horizontal Dry Mortar Mixer Machine is built for demanding production environments:

  • Heavy-duty steel structure – 24/7 continuous operation

  • Wear-resistant liners and blades – Extended service life

  • Sealed bearings – Protection from dust ingress

  • Modular design – Easy maintenance

  • Anti-corrosion coating – Protection from moisture

Technical Specifications

ModelCapacity (t/h)Mixer TypeMixer Volume (L)Mixer Power (kW)Total Power (kW)Workshop Height
YS-HM-108-12Horizontal ribbon200018.5-2280-958-10m
YS-HM-1512-18Horizontal paddle300022-3095-11510-14m
YS-HM-2015-25Horizontal paddle400030-37115-14010-14m
YS-HM-3025-35Heavy-duty horizontal600037-45140-17015-20m
YS-HM-5040-55Heavy-duty horizontal800055-75180-22015-20m

Maximum grain size: 4.75mm
Mixing uniformity: ≥99.9%
Weighing accuracy: ±1% (aggregates), ±0.5% (additives)
Packaging accuracy: ±0.2kg
Workers required: 2-4 persons per shift
Mixing cycle: 90-120 seconds per batch

Main Components of the Tile Adhesive Dry Mortar Production Line

ComponentDescription
Raw material silos3-6 units for cement, sand, additives; level sensors
Sand dryer (optional)For moisture control of raw sand
Bucket elevatorPlate chain type, dust-free lifting
Screw conveyorDouble-pitch design for smooth flow
Weighing systemIndependent scales for aggregates, cement, additives
Horizontal ribbon/paddle mixerCore mixing unit; no dead corners; 99.9% homogeneity
Finished product siloTemporary storage before packaging
Automatic valve bag packer10-50kg/bag; ±0.2kg accuracy
Bag sewing stationAutomatic or manual
Pulse dust collectorEnvironmental protection throughout the line
PLC control panelSiemens or equivalent; HMI touchscreen
Air compressorFor pneumatic system

End Products This Machine Produces

Product CategorySpecific ProductsTypical Applications
C1 Standard Tile AdhesiveBond strength ≥0.5 N/mm²Ceramic tile installation
C2 Flexible Tile AdhesiveHigh deformabilityLarge-format tiles, natural stone
White Tile AdhesiveFor natural stoneMarble, granite
Sand Cement Premixed MortarGeneral purposeMasonry, plastering
Rapid-Setting AdhesiveFast strength developmentQuick turnaround projects
GroutSanded and unsandedTile joint filling

Raw Materials for Tile Adhesive & Premixed Mortar

MaterialFunctionTypical Range
Portland CementBinder25-40%
White CementFor white adhesive25-40%
Dried Sand (0.4-0.6mm)Aggregate50-65%
Calcium CarbonateFiller5-15%
RDP (Redispersible Polymer Powder)Flexibility, adhesion1-3%
HPMC (Cellulose Ether)Water retention, open time0.2-0.5%
Starch EtherWorkability0.02-0.05%

Key Features Summary

FeatureBenefit
Horizontal dry mortar mixer machineEfficient mixing, low energy consumption
Sand cement premixed mixing machinePrecise proportioning for consistent quality
High capacity (5-55 t/h)Meet mass production demands
Precision weighing (±0.5% for additives)Consistent product quality
Fully automatic PLC controlOne-button operation, minimal labor
Quick changeoverEasy switch between formulations
Dust collection systemClean, environmentally friendly
Turnkey solutionComplete plant design, installation, training

Why Choose Zhengzhou Yishang Machinery?

  • Specialized Expertise – Years of experience in dry mortar and tile adhesive production equipment

  • Horizontal Mixing Technology – Efficient, uniform, low-maintenance design

  • Turnkey Solutions – Complete plant design, equipment supply, installation, training

  • Formula Support – Basic formulations for C1, C2, and white tile adhesives

  • Global Export Experience – CE-certified equipment serving customers worldwide

  • Factory Direct – Competitive pricing with no middlemen

  • After-Sales Service – Engineers available for overseas installation

  • One-Year Warranty – Comprehensive coverage on core components

Contact us for a customized quotation!

📞 Tel/WhatsApp/WeChat: +86 15137127837
🌐 Web: www.drymortarmachinery.com
✉ Email: [email protected]

Please inform us of your target capacity and product types (C1, C2, white adhesive, premixed mortar). Our engineering team will design the optimal Tile Adhesive Dry Mortar Production Line for your needs.


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Email:[email protected]

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