Our Automatic Dry Mortar Mixing Plant is engineered for efficiency, precision, and high-volume production. Designed with a capacity of 20-30 tons per hour, this plant is the ideal solution for manufacturers requiring consistent, high-quality dry mix products such as tile adhesives, wall putties, plastering mortars, repair compounds, and other specialized construction mixtures.

This fully automated system integrates advanced control technology with robust mechanical design, ensuring seamless operation, minimal manual intervention, and optimal productivity for medium to large-scale projects.

Key Features & Advantages

1. High Efficiency & Stable Output: Guarantees a continuous and reliable production output of 20 to 30 metric tons per hour, meeting the demands of tight project schedules and bulk supply requirements.

2. Full-Automation & Intelligent Control: The heart of the plant is a centralized PLC control system with a user-friendly touchscreen HMI. It enables recipe management, precise ingredient batching, automated sequencing, and production data logging, ensuring batch-to-batch consistency and reducing human error.

3. Precision Batching System: Equipped with high-accuracy screw feeders or weighing hoppers for major ingredients (like sand, cement) and micro-ingredient feeders for additives (cellulose, polymers, pigments). This ensures strict adherence to formulation specifications.

4. Homogeneous Mixing Quality: Features a high-speed, heavy-duty horizontal ribbon mixer or paddle mixer. This guarantees a thorough and uniform dispersion of all components—from bulk materials to minute additive fractions—in every batch.

5. Modular & Compact Design: The plant layout is designed for logical material flow and space efficiency. Key modules include the raw material storage silos, conveying system, mixing unit, finished product silo, and automated packing system.

6. Dust-Free Operation: A closed-loop design integrated with a powerful pulse-jet bag filter dust collection system maintains a clean working environment, minimizes product loss, and ensures compliance with environmental standards.

7. Flexible Packaging Options: Can be seamlessly connected to valve bag packers, big bag (FIBC) stations, or bulk loading systems, providing versatile options for customer delivery and distribution.

   
   

Technical Specifications (Standard Configuration)

• Production Capacity: 20 - 30 TPH

• Mixing System: Dual-shaft paddle mixer or horizontal ribbon mixer

• Control System: PLC with touchscreen interface, recipe storage

• Batching Accuracy: ≤ ±0.5% for major materials, ≤ ±0.1% for micro-additives

• Power Requirement: Customized based on final configuration

• Dust Collector: Pulse-jet reverse air bag filter

Applications

This plant is perfect for producing a wide range of dry mortar production line.mp4 :

• Tile Adhesives (Cementitious & Gypsum-based)

• Waterproofing Mortars

• External Thermal Insulation Composite Systems (ETICS) Mortars

• Self-leveling Floor Compounds (SLC)

• Masonry and Plastering Mortars

• Repair and Grouting Mortars

  
  

Why Choose Our Plant?

• Reliability: Built with premium components for 24/7 operational durability.

• Consistency: Delivers uniform product quality crucial for performance standards.

• Low Operating Cost: Automation reduces labor costs and material waste.

• Scalability: The modular design allows for future expansion or customization.

• Comprehensive Support: We provide turnkey solutions including design, installation, commissioning, training, and after-sales service.

Invest in a smarter, faster, and more profitable production line. Contact us today for a detailed quotation and plant layout tailored to your specific raw materials and product portfolio.+8615137127837