Engineered for Precision: A Technical Deep Dive into Our Dry Mortar Production Line

Where Engineering Excellence Meets Production Reality

For production engineers and plant managers, true value lies in measurable performance, robust design, and intelligent control. The Zhengzhou YishangDry Mortar Production Line. mp4 is engineered not just to meet specifications, but to redefine them. This document provides the technical transparency you require to make an informed decision.

1. Performance Metrics: The Numbers That Matter

We build our systems to deliver uncompromising results. Here are the validated performance benchmarks of our fully automated dry mortar production line:

• Mixing Homogeneity: ≥ 99% consistency across the entire batch, ensuring every bag of mortar has identical workability and strength.

• Weighing Accuracy: Precision loss-in-weight feeders achieve an accuracy of ±0.5% for major ingredients (sand, cement) and ±0.1% for micro-additives.

• System Energy Efficiency: Patented drive and aerodynamic design result in up to 25% lower energy consumption per ton compared to industry-standard lines.

• Dust Emission: Closed-loop design with integrated pulse-jet dust collectors maintains workshop dust concentration below 5 mg/m³.

• Production Uptime: Redundant critical components and predictive maintenance features enable operational availability exceeding 98.5%.

2. Subsystem Architecture: A Component-Level Breakdown

A. Smart Raw Material Storage & Pre-Handling System

• Unique Design Principle: Modular silo design with anti-bridging vibrators and level sensors ensures consistent material flow. The airslide fluidization system for cement transfer eliminates screw conveyor wear and reduces power consumption by 40% compared to mechanical methods.

B. High-Precision Batching & Weighing System

• Unique Design Principle: Utilizes independent loss-in-weight feeders for each major ingredient. Unlike cumulative batching, this allows simultaneous, continuous weighing for drastic cycle time reduction and superior accuracy, unaffected by upstream pressure variations.

  
  

C. Twin-Shaft "Gravity-Free" Paddle Mixer

• Unique Design Principle: The heart of the system. Two synchronized, counter-rotating shafts with specially angled paddles create a true "gravity-free" turbulent mixing zone. This 3D movement ensures each particle is coated uniformly with binder and additives in 60-90 seconds, achieving homogeneity unattainable with ribbon or single-shaft mixers.

  
  

D. Automated Packing & Palletizing Matrix

• Unique Design Principle: Integrated "Matrix" system with dual packing heads (for valve bags and open-mouth bags) and a 6-axis robotic palletizer. The PLC dynamically optimizes the routing from mixer to selected packer to robot, minimizing idle time and maximizing throughput.

  
  

E. Centralized PLC & IoT-Ready Control System

• Unique Design Principle: Built on an industrial PC + modular PLC platform. This offers the robustness of a PLC with the advanced data handling and visualization of a PC. It features standard OPC-UA and MQTT protocols for seamless integration into Plant 4.0 and MES environments.

  
  

3. The Intelligent Control Hub: Transparency and Command

Our Human-Machine Interface (HMI) is the nerve center, designed for clarity and control.

• Recipe Management: Store thousands of formulas with secure, permission-based access. Change recipes with one click.

• Real-Time Monitoring: Live dashboard displays all critical process values—weights, motor loads, temperatures, production rates—on a single screen.

• Data Historian & Traceability: Every batch is logged with a complete data fingerprint (timestamps, actual weights, operator, mixer amperage). Generate certificates of analysis automatically.

• Predictive Diagnostics & Alarm Management: The system monitors trends (e.g., increasing bearing vibration, declining weighing speed) and alerts for preventive maintenance before failure occurs.
  

4. Comparative Analysis: Quantifying the Technological Leap

The following chart illustrates the tangible impact of upgrading from conventional or semi-automatic systems to the Zhengzhou Yishang automated line.

5. Access the Complete Technical Dossier

To make a thorough engineering assessment, we invite you to download our complete technical resource package.

• 📄 Comprehensive Technical Specification (PDF): Detailed mechanical, electrical, and performance specifications for all subsystems.

• 📊 Engineering Data Sheets (Zip File): Includes CAD drawings of foundation layouts, pneumatic schematics, electrical single-line diagrams, and I/O lists for integration planning.

Please provide your professional details to access the downloads. Our technical team is also available for a live, in-depth webinar on any subsystem.

zhengzhou yishang machinery equipment Co.LTD

Have Specific Engineering Questions?
Contact our Chief Engineering Office directly. We are prepared to discuss your project's unique technical parameters, from raw material characteristics to desired final product specifications.