Automatic tower dry mortar production line
The construction finishing industry demands consistent quality—especially when it comes to wall putty powder for interior and exterior surface preparation. Zhengzhou Yishang Machinery introduces its Industrial Wall Putty Powder Making Machine, a fully automatic dry mortar production line specifically engineered for manufacturing high-quality wall putty, tile adhesives, plaster powders, and other specialized dry mortars -
This advanced system integrates automatic batching, high-efficiency mixing, pneumatic conveying, automatic packaging, and dust collection into a seamless, fully automated production workflow, enabling manufacturers to achieve superior product consistency with minimal manual intervention -
Wall putty requires specific processing characteristics—fine particle distribution, smooth consistency, and excellent adhesion properties. Our production line is specifically configured to meet these requirements -
| Application | Key Requirements | Yishang Solution |
|---|---|---|
| Interior Wall Putty | Fine texture, white color, easy sanding | Precision screening and mixing for ultra-fine powder |
| Exterior Wall Putty | Water resistance, crack resistance, weather durability | High-shear mixing with polymer additive dosing |
| Tile Adhesive | High bonding strength, slip resistance | Accurate cement and RDP powder proportioning |
| Plaster/Gypsum Powder | Smooth application, proper setting time | Gypsum-specific mixing with retarder dosing |
From raw material intake to finished bagging, every stage is controlled by an intelligent PLC system:
Raw Material Storage – Cement, sand, fillers (calcium carbonate/talc), and additives stored in silos and bins
Automatic Batching – High-precision weighing system measures each material according to stored recipes; accuracy of ±1% for aggregates and ±0.5% for additives
Automatic Feeding – Screw conveyors and bucket elevators transfer materials to the mixer dust-free
High-Efficiency Mixing – Dual-shaft paddle mixer or ribbon mixer achieves uniform blend in 3–5 minutes
Pneumatic Discharge – Clean, complete discharge with no dead corners, minimal residual waste
Finished Product Storage – Temporary storage in finished product silo
Automatic Packaging – Valve bag packing machine (10–50kg/bag, ±0.2kg accuracy)
Dust Collection – Pulse jet dust collectors at all transfer points ensure a clean working environment
The core of our wall putty production line is the dual-shaft paddle mixer, featuring:
No dead corners – Special paddle design ensures all material circulates and mixes completely
Efficient cycle time – 90–120 seconds per batch
Minimal residue – Pneumatic discharge leaves almost no material behind
Wear-resistant construction – Durable alloy paddles for extended service life
| Material Type | Weighing Accuracy | Key Features |
|---|---|---|
| Aggregates (Sand, Calcium Carbonate) | ±1% | Frequency conversion feeding, auto-compensation |
| Cement / Gypsum / Fly Ash | ±1% | Sensor feedback with real-time calibration |
| Additives (RDP, HPMC, Starch Ether) | ±0.5% | Micro-dosing screw, high-precision load cells |
Based on your production scale and budget, we offer multiple configurations -
| Configuration | Capacity | Automation Level | Best For |
|---|---|---|---|
| Simple Line | 3–7 t/h | Manual batching, automatic packing | Small business, startup operations |
| Semi-Auto Line | 8–10 t/h | Auto coarse batching, manual additives | Medium-scale production |
| Full Auto Line (Recommended) | 10–15 t/h | Complete auto batching, mixing, packing | Industrial mass production - |
| Tower Type Line | 15–30 t/h | Fully automated with silos | Large-scale, multi-product manufacturing - |
| Model | Capacity (t/h) | Mixer Type | Mixer Volume (L) | Total Power (kW) | Workshop Height |
|---|---|---|---|---|---|
| YS-WP-10 | 8–12 | Ribbon / Paddle | 2000 | 80–90 | 8–10m |
| YS-WP-15 | 12–18 | Dual-shaft paddle | 3000 | 90–110 | 10–14m |
| YS-WP-20 | 15–25 | Dual-shaft paddle | 4000 | 110–130 | 10–14m |
| YS-WP-30 | 25–35 | Heavy-duty dual-shaft | 6000 | 130–160 | 15–20m |
Grain size tolerance: Up to 4.75mm
Mixing uniformity: ≥99%
Workers required: 2–4 persons
| Component | Description |
|---|---|
| Raw material silos | 3–6 units for cement, sand, calcium carbonate, gypsum, additives |
| Bucket elevator | Dust-free material lifting (plate chain type for durability) |
| Screw conveyor | Precise additive feeding with double-pitch design to reduce compression |
| Weighing system | Aggregate scale, cement scale, additive scale (3 independent units) |
| Dual-shaft paddle mixer | Core mixing unit with wear-resistant blades, no dead corners - |
| Finished product silo | Temporary storage before packaging |
| Automatic packer | Valve bag filling, 10–50kg/bag adjustable, ±0.2kg accuracy |
| Pulse dust collector | Environmental protection throughout the line |
| PLC control panel | Full automation with touchscreen interface, recipe storage |
| Air compressor | For pneumatic valves and cleaning |
| Product Category | Specific Products |
|---|---|
| Wall Putty | Interior wall putty, exterior wall putty, mirror putty, humidity-control putty |
| Tile Adhesives | Standard C1/C2 tile adhesive, flexible adhesive, large-format tile adhesive |
| Plaster Products | Gypsum plaster, cement plaster, finishing plaster |
| Masonry Mortars | Masonry mortar, plastering mortar, skim coat - |
| Specialty Mortars | Self-leveling compound, thermal insulation mortar, waterproof mortar, repair mortar |
| Jointing Products | Tile grout (colored), caulking agent, joint filler |
Cement – Portland cement, white cement
Dried sand – 0.4–0.6mm (for tile adhesive), 0.6–1.2mm (for plaster)
Calcium Carbonate / Talc – For wall putty filler
Gypsum / Plaster of Paris
Fly ash / Limestone powder
Redispersible polymer powder (RDP)
Cellulose ether (HPMC/MHEC)
Starch ether
Pigments (for colored products)
Interior and exterior wall smoothing and finishing
Ceramic tile installation (floor & wall)
Wall leveling and surface preparation for painting/wallpaper
Building facade rendering
Floor underlayment and self-leveling
Joint filling between tiles
Specialized Expertise – Years of experience in dry mortar equipment manufacturing with specific focus on wall putty and tile adhesive production lines
Turnkey Solutions – Complete plant design, equipment supply, installation, and operator training
Global Export Experience – CE-certified equipment serving customers worldwide
Formula Support – Basic production formulas provided for common mortar types
After-Sales Service – Engineers available overseas for installation and commissioning
Factory Direct – Competitive pricing with no middlemen
Contact us for a customized quotation!
📞 Tel/WhatsApp/WeChat: +86 15137127837
🌐 Web: www.drymortarmachinery.com
✉ Email: [email protected]
Please inform us of your target capacity and product types—our engineering team will design the optimal solution for your production needs.
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WechatID:+8615137127837
Email:[email protected]
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