Zhengzhou Yishang Machinery Equipment Co., Ltd.

Automatic tower dry mortar production line

Fully Automated Dry Mortar Production Line for High-Quality Ceramic Tile Adhesives

The global construction industry continues to shift toward high-performance ceramic tile adhesives that offer superior bonding strength, water resistance, and ease of application. Zhengzhou Yishang Machinery introduces its Automatic Tile Adhesive Making Machine — a complete dry mix mortar plant specifically engineered for ceramic glue production at industrial scale

This fully automated production line integrates intelligent raw material storage, precision batching, high-efficiency mixing, automatic packaging, and dust collection into a seamless manufacturing system. With PLC-controlled one-button operation, the entire process—from raw material feeding to finished product bagging—runs autonomously, ensuring consistent quality and minimal manual intervention

Why Choose Yishang Automatic Tile Adhesive Production Line?

1. Optimized for Ceramic Glue Formulations

Ceramic tile adhesives require specific formulation characteristics—precise ratios of cement, graded sand, redispersible polymer powder (RDP), and cellulose ether. Our production line is specifically configured to meet these demanding requirements

ApplicationKey RequirementsYishang Solution
Standard C1 Tile AdhesiveBond strength ≥0.5 N/mm²Precision cement and RDP dosing
C2 Flexible AdhesiveHigh deformability, freeze-thaw resistanceAdvanced additive micro-dosing system
Large-Format Tile AdhesiveAnti-slip, extended open timeSpecialized cellulose ether feeding
Rapid-Setting AdhesiveFast strength developmentGypsum/accelerator proportioning

2. Fully Automatic Production Workflow

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From raw material intake to finished bagging, every stage is controlled by an intelligent PLC system

Step 1: Raw Material Storage
Cement, sand, and additives are stored in silos equipped with level sensors for real-time inventory monitoring and moisture-proof design to maintain material quality

Step 2: Automatic Batching
High-precision weighing system with load cells measures each material according to stored recipes. Accuracy: ±1% for aggregates, ±0.5% for cement, and ±0.1% for chemical additives

Step 3: Automatic Feeding
Screw conveyors and bucket elevators transfer materials to the mixer in a fully enclosed system to prevent dust pollution

Step 4: High-Efficiency Mixing
Dual-shaft paddle mixer achieves homogeneous blending in 3–5 minutes with no dead zones for uniform adhesive quality

Step 5: Automatic Packaging
Valve bag filling machine with ±0.2kg accuracy; automatic sewing/sealing and date printing

Step 6: Dust Collection
Pulse jet dust collectors at all transfer points ensure a clean working environment and environmental compliance

3. Advanced Dual-Shaft Paddle Mixer Technology

The core of our tile adhesive production line features

  • No dead corners – Special paddle design ensures all material circulates and mixes completely

  • High mixing homogeneity – Up to 99.9% uniformity

  • Efficient cycle time – 90–120 seconds per batch

  • Pneumatic discharge – Clean, complete discharge with minimal residual waste

  • Wear-resistant construction – Durable alloy paddles for extended service life

4. Precision Micro-Dosing for Additives

Specialized additives (cellulose ether, RDP, starch ether) are dosed using

  • Micro-feeding systems with ±0.1% precision

  • Clog-prevention screw design for smooth material flow

  • Pneumatic conveying for lightweight powders

5. Intelligent Control System

The centralized PLC + HMI touchscreen interface offers

Multi-recipe storage and quick product changeover

  • Real-time production monitoring and data logging

  • Automatic fault alerts and diagnostics

  • Remote access capability for smart factory integration

  • One-touch start/stop sequence

6. Flexible Configuration Options

Based on your production scale, we offer multiple configurations

CapacityConfigurationAutomation LevelBest For
3–7 t/hSimple lineManual batching, auto packingSmall business, startup
8–10 t/hSemi-auto lineAuto coarse batchingMedium-scale production
10–15 t/hFull auto lineComplete auto batching, mixing, packingIndustrial mass production
15–20 t/hTower typeFully automated with silos and palletizerLarge-scale manufacturing
20–35 t/hHeavy-duty lineFull automation + integrated systemsHigh-volume industrial plant

Technical Specifications

ModelCapacity (t/h)Mixer TypeMixer Volume (L)Total Power (kW)Workshop Height
YS-TA-108–12Dual-shaft paddle200080–908–10m
YS-TA-1512–18Dual-shaft paddle300090–11010–14m
YS-TA-2015–25Heavy-duty paddle4000110–13010–14m
YS-TA-3025–35Heavy-duty paddle6000130–16015–20m

Grain size tolerance: Up to 4.75mm
Mixing uniformity: ≥99%
Weighing accuracy: ±0.5% for aggregates, ±0.1% for additives
Packaging accuracy: ±0.2kg

Main Components

ComponentDescription
Raw material silos3–6 units for cement, sand, additives; equipped with level sensors
Screw conveyorDouble-pitch design, reduces material compression
Bucket elevatorPlate chain type, dust-free material lifting
Weighing systemIndependent scales for aggregates, cement, and additives
Premix siloOptional for multi-stage mixing process
Dual-shaft paddle mixerCore mixing unit, no dead corners, pneumatic discharge
Finished product siloTemporary storage before packaging
Automatic packerValve bag filling, 10–50kg/bag adjustable
Pulse dust collectorEnvironmental protection throughout the line
PLC control panelSiemens or equivalent, touchscreen interface
Air compressorFor pneumatic valves and cleaning
Robotic palletizer (optional)Automatic bag stacking for finished pallets

End Products This Machine Produces

Product CategorySpecific Products
Ceramic Tile AdhesivesStandard C1 adhesive, C2 flexible adhesive, large-format tile adhesive, mosaic adhesive, rapid-setting adhesive, white tile adhesive
Wall FinishingInterior wall putty, exterior wall putty, skim coat
Plaster ProductsGypsum plaster, cement plaster, finishing plaster
Masonry MortarsMasonry mortar, plastering mortar
Flooring ProductsSelf-leveling compound, screed mortar
Jointing ProductsTile grout, joint filler
Specialty MortarsThermal insulation mortar, waterproof mortar, repair mortar

Raw Materials Processed

  • Cement – Portland cement, white cement

  • Dried sand – Graded 0.4–0.6mm for tile adhesive, 0.6–1.2mm for plaster

  • Redispersible polymer powder (RDP) – For flexibility and adhesion

  • Cellulose ether (HPMC/MHEC) – For water retention and workability

  • Starch ether – For workability improvement

  • Calcium carbonate/talc – For filler applications

  • Gypsum – For plaster products

  • Pigments – For colored grout and adhesives

Applications

  • Ceramic tile installation (floor, wall, large-format, porcelain, mosaic)

  • Natural stone and marble installation

  • Interior and exterior wall smoothing

  • Floor leveling and underlayment

  • Joint filling between tiles

  • Building facade rendering

Why Zhengzhou Yishang Machinery?

  • Specialized Expertise – Years of experience in tile adhesive and dry mortar equipment manufacturing

  • Turnkey Solutions – Complete plant design, equipment supply, installation, and operator training

  • Global Export Experience – CE-certified equipment serving customers worldwide

  • Formula Support – Basic tile adhesive formulations provided

  • After-Sales Service – Engineers available overseas for installation and commissioning

  • Factory Direct – Competitive pricing with no middlemen

  • One-Year Warranty – Comprehensive coverage for core components

Contact us for a customized quotation!

📞 Tel/WhatsApp/WeChat: +86 15137127837
🌐 Web: www.drymortarmachinery.com

Please inform us of your target capacity and product types. Our engineering team will design the optimal solution for your ceramic glue production needs.


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