Thermoplastic road marking paint production line

High Precision Fully Automatic Thermoplastic Road Marking Paint Mixing Plant – 0.5% Weighing Accuracy

Consistent Color. Reliable Reflectivity. Full Automation.

Rejected paint batches waste materials and delay highway projects. This Fully Automatic Thermoplastic Road Marking Paint Mixing Plant guarantees ±0.5% weighing accuracy – ensuring every batch meets BS EN 1436 luminance standards (white ≥75, yellow ≥45).

Capacity: 8 – 50 tons/hour | Annual output: 20,000 – 120,000+ tons

Why 0.5% Weighing Accuracy?

Material	Standard Accuracy	Why It Matters
TiO₂ (white)	±0.5%	Maintains luminance ≥75
Chrome yellow	±0.5%	Maintains luminance ≥45
Glass beads	±0.5%	Consistent retroreflectivity
Anti-slip aggregate	±0.5%	Skid resistance ≥50 BPN
Resin & filler	±1%	Proper softening point 90-125°C

Every batch passes highway authority inspection. No rework. No rejection.

How It Works – Fully Automatic Process

Step	Process Description
1	Raw materials stored in silos (resin, TiO₂, chrome yellow, CaCO₃, glass beads)
2	Automatic weighing – ±0.5% accuracy via high-precision load cells
3	High-speed heating mixing – 150-220°C, uniform dispersion
4	Cooling conveyor – water-cooled with fans for rapid solidification
5	Two-stage crushing – coarse crusher + fine pulverizer → 0-4mm powder
6	Twin-auto packing – 30-40 bags/min, ±0.2kg accuracy
7	Pulse dust collection – clean, environmentally compliant

One operator. One HMI touchscreen. Complete automation from silo to packed bag.

Technical Specifications

Parameter	Value
Model	YS-TP-HP-15 / YS-TP-HP-30 / YS-TP-HP-50
Hourly capacity	8-15 / 15-30 / 30-50 tons
Weighing accuracy	±0.5% (pigments & additives), ±1% (fillers)
Heating temperature	150-220°C (adjustable)
Particle size	0-4 mm (adjustable via sieve)
Packing speed	30-40 bags/minute (twin heads)
Packing accuracy	±0.2kg (25kg/bag standard)
Operators required	2-3 per shift
Workshop area	400-1,200 m² (depends on model)
Standards compliance	BS EN 1871, BS EN 1436, AASHTO M249

Key Features at a Glance

Feature	Benefit
±0.5% weighing accuracy	Pass BS EN 1436 every time – zero rejected batches
PLC + HMI touchscreen	One operator runs the whole line
Twin-auto packer	30-40 bags/min – no packaging bottleneck
Two-stage crushing	Precise 0-4mm powder for smooth application
Pulse dust collector	Clean workshop, meets environmental standards
Custom voltage	220V / 380V / 415V / 460V – we match your local grid
Quick color changeover	White ↔ yellow in under 30 minutes

What's Included in Turnkey Package?

📐 Free plant layout design – customized for your workshop
🏭 All equipment – silos, conveyors, heating mixer, cooling conveyor, crusher, pulverizer, sieve, twin packer, dust collector, PLC panel
🔧 On-site installation & commissioning – Yishang engineers at your facility
👨‍🏫 Operator training – PLC, HMI, maintenance, safety
📋 Basic formulations – white & yellow paint recipes (BS EN 1436 compliant)
🛠️ Spare parts kit – essential spares for first year
📞 Remote technical support – lifetime via WhatsApp/WeChat/email
✅ 1-year warranty – comprehensive coverage on all core components

End Product Specifications (BS EN 1436)

Parameter	White Paint	Yellow Paint
Luminance factor (β)	≥75	≥45
Softening point	90-125°C	90-125°C
Drying time	≤3 minutes	≤3 minutes
Glass bead content	18-30%	18-25%
Compressive strength	≥12 MPa	≥12 MPa
Skid resistance (BPN)	≥50	≥50
Service life	2-3 years	2-3 years

Applications

🛣️ Highways & expressways – lane dividers, edge lines, rumble strips
🏙️ Urban roads & intersections – crosswalks, stop lines, bike lanes
✈️ Airports – runway markings, taxiway lines, apron markings
🅿️ Parking lots – space lines, directional arrows, pedestrian walkways
🚧 Construction zones – temporary and permanent markings

Why Choose Yishang?

Reason	Why It Matters
10+ years experience	Proven reliability in thermoplastic paint equipment
±0.5% weighing accuracy	Industry-leading precision for BS EN 1436 compliance
Factory direct pricing	No middleman – best value for your investment
Global export experience	30+ countries, CE certification available
Engineers overseas	On-site installation & training included
Complete turnkey	One supplier, one warranty, one contact

📞 Tel/WhatsApp/WeChat: +86 15137127837
🌐 Web: www.drymortarmachinery.com
✉ Email: [email protected]

*Tell us your target capacity (8-15, 15-30, or 30-50 t/h). We'll design your Fully Automatic Thermoplastic Road Marking Paint Production Line – complete turnkey with on-site installation.

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